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All Categories > Clutches and Brakes > Tension Brakes > Kopper Kool Clutches and Brakes > Kopper Kool Tension Brakes - Very High Heat Capacity > Item # KKB 224H  
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Item # KKB 224H, Kopper Kool Tension Brakes - Very High Heat Capacity



  • Copper disc design for high heat dissipation
  • Accurate control
The Wichita Kopper Kool airtube disc Clutches and Brakes are liquid cooled and consist of a series of alternating discs connecting an inner drive member to an outer drive member.

Engagement is achieved by pneumatic expansion of the airtube. This air-operated clutch contains copper discs for excellent heat dissipation and provides an accurately controlled continuous slip action for constant web tensioning. Tension levels are in direct proportion to air pressure applied.




Unit of Measure: Imperial Metric Both

Design Features  · Specifications  · Note

Design Features
  • New friction material lasts longer with less wear on mating copper.
  • Copper alloy wear plates increase heat transfer.
  • Hub spline provides perfect alignment of rotating discs.
  • External air & water connections.
  • Release springs ensure complete disengagement.
  • High strength reinforced neoprene air-tube offers long service life.
  • Optional long stroke air tube available on 18" or 24" size units to increase life and standard maintenance intervals.
  • High thermal capacity.




Specifications

Assembly Number

7-325-210-101-0

Dynamic Torque Rating (80 psi/5.5 bar)1

201600 lb.in
22370 Nm

Dynamic Torque Rating (100 psi/7 bar)2

252000 lb.in
28471 Nm

Heat Capacity for Series Water Hosing

380 hp
283
kW

Heat Capacity for Parallel Water Hosing

570 hp
425
kW

Maximum Bore Size

7.63 in
194
mm

Parallel Water Flow 0 % Ethylene Glycol

58 gpm
212
lpm

Parallel Water Flow 30 % Ethylene Glycol

76 gpm
288
lpm

Parallel Water Flow 50 % Ethylene Glycol

90 gpm
340
lpm

Total Brake (Weight)

1500 lb
680
kg

Disc & Gear (Weight)

410 lb
186
kg

Disc & Gear (Inertia)

210 lb·ft²
8.85
kg·m²

Pressure Drop Series Flow with 0 % Ethylene Glycol

23 psi
1.59
bar

Pressure Drop Series Flow with 30 % Ethylene Glycol

35 psi
2.41
bar

Pressure Drop Series Flow with 50 % Ethylene Glycol

48 psi
3.31
bar

Maximum Lining Wear

0.8 in
2.0
cm
200
in³
3.3
dm³

Water Volume

220 in³
3.6
dm³

Pilot Diameter A

29.997/30.000 in
761.9/762.0
mm

Bolt Hole Circle Diameter B

28.750 in
730.250
mm

Pilot Diameter C

24.375/24.378 in
619.13/619.20
mm

Dimension D

31.00 in
787.4
mm

Dimension F

8.63 in
219.2
mm

Dimension G

1.38 in
35.1
mm

Dimension H

14.68 in
372.9
mm

Dimension J

0.25 in
6.4
mm

Number of Bolt Holes

10

Bolt Hole Size L

21/32 in
16.7
mm

Dimension M

12.69 in
322.3
mm

Dimension N

11.50 in
292.1
mm

Dimension Q

0.94 in
23.9
mm

Number of Inlet Ports - Thread Size

3- 1/2 NPT

Dimension T

15.12 in
384.0
mm

Minimum U

2.00 in
50.8
mm

Maximum U

7.63 in
193.8
mm

Number of Coolant Inlets - Thread Size3

4 - 1 NPT

Manufacturer

Wichita Clutch

Actuation

Air Applied
1 Static torque will vary with temperature. Maximum air pressure is 100 PSI / 7 BAR. Minimum recommended air pressure is 3 PSI.
2 Static torque will vary with temperature. Maximum air pressure is 100 PSI / 7 BAR. Minimum recommended air pressure is 3 PSI.
3 Number of inlets and outlets are equivalent.
(Consult factory for drawing before final layout.)


Note
Maximum water jacket inlet pressure is 60 PSI. Brakes with as great as 50 % higher torque capacity is available upon request.

For mounting, use socket head capscrews conforming to the ASTM-574-97a.



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Kopper Kool Component List
(PDF, 487KB)